DC-DC Converters

Medha’s DC-DC converter is an essential component in electric vehicles, particularly buses and trucks. It efficiently converts high-voltage DC power from the battery pack into lower-voltage DC power for various onboard systems, ensuring optimal performance and reliability.

The DC-DC converter is a static power conversion device that utilizes advanced power electronic techniques to regulate and control the flow of electrical power. It typically employs high-frequency switching techniques to achieve high efficiency and compact size.


Key Features:
  1. Wide Input Voltage Range: Operates with a wide input voltage range of 550 V DC to 750 V DC, accommodating various battery configurations.
  2. Dual Output Voltage Range: Provides both 24 V DC and 28 V DC outputs, catering to the diverse power requirements of different onboard systems.
  3. High Power Output: Delivers a nominal power of 6 kW and a peak power of 7.2 kW, ensuring sufficient power for various applications.
  4. High Efficiency: Boasts an efficiency of up to 95%, minimizing energy losses and maximizing system efficiency.
  5. Robust Design: Features an IP67 rating for protection against dust and water ingress, making it suitable for harsh operating environments.
  6. Compact Size and Lightweight: With dimensions of 410 mm x 316 mm x 396 mm and a weight of 24 kg, the converter is easy to install and integrate.
  7. Liquid Cooling: Ensures optimal thermal management, preventing overheating and extending the converter’s lifespan.

Key Functions:
  1. Voltage Conversion: Converts high-voltage DC power from the battery pack to lower-voltage DC power required for various onboard systems.
  2. Power Regulation: Maintains a stable output voltage and current, regardless of variations in input voltage or load conditions.
  3. Efficiency Optimization: Minimizes power losses through efficient power conversion techniques, maximizing energy utilization.
  4. Protection and Monitoring: Includes built-in protection mechanisms to safeguard the converter and connected systems from faults and overloads.

By effectively converting high-voltage DC power to lower-voltage DC power, Our DC-DC converter plays a vital role in the efficient and reliable operation of electric buses and trucks. Its high efficiency and robust design ensure that onboard systems receive the necessary power while minimizing energy losses and protecting against environmental challenges. Our commitment to quality and innovation makes its DC-DC converter a top choice for electric vehicle manufacturers seeking reliable and efficient power conversion solutions